How to start tyre recycling business in India

 

What is Tyre Recycling?

Tyre recycling, also known as tire recycling, is the process of reusing or repurposing discarded or used tires to minimize their environmental impact. Tyre recycling plays an important role in waste reduction and sustainability efforts. This approach, which allows old tyres to be transformed into valuable resources, not only conserves natural resources but also reduces landfill burden and mitigates the potential risk of tyre disposal. 

Types of tyre recycling

• Mechanical Shredding:

This involves the use of specialized machinery to shred the tyres into smaller pieces or chips. The resulting rubber pieces or chips may be applied to a variety of applications, such as playing fields, athletics tracks, and road pavements. The steel wires and fibers recovered during the shredding process are separated and recycled.

• Pyrolysis:

Pyrolysis is a process whereby tyres are converted into valuable products such as oil, gas, and carbon black by thermal decomposition. The tyres are heated in an oxygen-free environment, which breaks down the rubber compounds into their component parts.

• Devulcanization:

The objective is to restore the vulcanization process, which produces rubber with its durability and elasticity. Devulcanization can be used to reuse the recovered rubber in the manufacture of new tyres and rubber goods by means of chemical and mechanical processes.

• Crumbing:

Crumbing involves cutting tyres into small pieces or granules without shredding them completely. These rubber crumbs may be used for a variety of purposes, such as road construction, sports playing surfaces, and plastic products.

• Ambient Grinding:

Ambient grinding is the process of grinding the entire tyre without the need for prior shredding. The resulting ground rubber can be used in various applications like rubber mats, mulch, and molded rubber products.

• Reusing Whole Tyres:

The whole tyres can be reused without processing, in some cases. In the case of used tyres, which can be reused and given a new tread layer in order to prolong their life in transport sectors, it is possible to do so.

Benefits  to start tyre recycling business 

• Tyre recycling helps prevent the accumulation of used tyres in landfills, reducing pollution and preserving valuable landfill space.

• Recycling tyres allows for the recovery and reuse of valuable resources and reduces the need for virgin materials and conserves natural resources.

• It requires less energy compared to producing new tyres from raw materials, leading to energy savings and reduced carbon emissions.

• It can create jobs and economic opportunities, from collection and processing to manufacturing and distribution of recycled tyre products.

• Selling recycled tyre products, such as rubber crumbs, carbon black, or reclaimed rubber, can generate a steady revenue stream for the business.

• It helps to reduce health and safety risks associated with improper tyre disposals, such as fire hazards and mosquito breeding grounds.

• Operating a tyre recycling business aligns with environmental regulations and demonstrates your commitment to sustainable business practices.

The requirement to start tyre recycling business

• Conduct Research:

Conduct thorough research to understand the local market demand, existing competitors, and regulatory requirements related to tyre recycling in your area. 

• Business Plan:

Develop a comprehensive business plan that outlines your goals, target market, marketing strategies, financial projections, and operational processes.

• Legal and Regulatory Compliance:

Obtain the required permits, certificates, and licenses for operating a recycling facility. Contact the regulatory authorities or consult with legal experts to understand and fulfill all legal obligations.

• Equipment and Infrastructure:

Acquire the necessary machinery and equipment for the tyre recycling process. Set up an appropriate facility or workshop with sufficient space for storing and processing the tyres.

• Collection and Supply Network:

Establish a reliable collection network to acquire used tyres. Build partnerships with local garages, tyre retailers, and waste management companies to ensure a consistent supply of discarded tyres. 

• Safety and Environmental Considerations:

Implement safety measures and protocols to protect workers and ensure a safe working environment. Additionally, implement environmentally friendly practices to minimize pollution and ensure proper disposal of any hazardous waste generated during the recycling process.

• Marketing and Business Development:

Develop a marketing strategy to create awareness about your tyre recycling business and attract customers and promote the environmental and economic benefits of tyre recycling to gain support and increase demand for your recycled tyre products.

• Financial Considerations:

Create a financial plan that includes revenue projections, cost analysis, and a strategy for securing funding. Explore potential financing options such as loans, grants, or partnerships with investors.

• Continuous Improvement and Innovation:

Continuously improve your processes, invest in research and development, and explore new recycling technologies to enhance the efficiency and sustainability of your operations.